Tooling & Production March 2005

"Shop Talk with Steve Rose"

The Author, Steve Rose

Pythagorean Theorem

The Pythagorean Theorem has been around a long time.  Remember this formula -- A2 + B2 = C2.  It is used to calculate the unknown length of a side of a right triangle given the other two sides.

This is very useful, especially in turning a partial arc as illustrated below. 

This formula is simpler to use and understand then trigonometry.   It is a handy addition to your mathematical bag of tricks, just remember the 3-4-5 rule.

Let’s look at this example.  This part has a partial arc connecting the 2.625 diameter to the 4.725 diameter.  To program this we need to know the exact point at which the partial arc begins.  This is the tangent point of the arc (the exact point where the straight line ends and the curvy line begins).

 

 

Calculating the beginning point of the partial arc

Step 1.            Calculate the X axis position.

The print shows us the radius size is 1.75”.  To program this point we need the X position point for the center of the radius.  As the print shows this is the 2.625 diameter plus both sides of the radius.    

2.625 + (2 x 1.75) = 6.125   This is the X diameter position for the start of the partial arc.

Step 2.            Calculate the Z axis position.

We need to find the Z axis length from the start of the partial arc to the end of the partial arc.  We’ll use the Pythagorean Theorem here.  Let’s first sketch the triangle.

 

Label the triangle, remember that side C is always the hypotenuse.  Use the Pythagorean formula to find the length of side B.  Side A is determined using the print dimensions.

First calculate the difference in part diameters.  4.725 – 2.625 = 2.100

Then calculate the difference per side (halve it).   2.100 ÷ 2 = 1.050

This is the length of the step between the two diameters.  Subtract this distance from the length of the radius to determine the length of side A.

1.750 – 1.050 = 0.700  This is the length of side A.

 Now we know the length of side A and the length of side C (remember this is the radius length. Side C = 1.75”).

 

 The Pythagorean formula is A2 + B2 = C2, transpose the formula to calculate side B. C2 - A2 = B2.  Take the square root of B2 to find B.

1.752 – 0.7002 = B2              

3.0625 – 0.4900 = B2  

2.5725 = B2

B = 1.6039

Go back to the print with the sketch of the triangle.  We now know the Z length of the partial arc and can calculate the program start point of the arc.

8.800 - 1.6039 = 7.1961”

Unlike trigonometry, the Pythagorean Theorem does not need angle sizes to calculate the side lengths.  With a basic calculator the square and square root buttons are all you need.